The 12 August 2026 deadline is no longer a distant warning. It is an immediate compliance requirement.
The EU Packaging and Packaging Waste Regulation, PPWR or Regulation 2025/40, came into force in February 2025 and applies generally across the EU from 12 August 2026. For refurbished tech operators, it is probably the most significant piece of packaging legislation in a decade. And most of the industry is either unprepared, misinformed, or quietly hoping someone else will deal with it.
RePack has been working on reusable e-commerce packaging since 2013. We were involved in shaping this regulation during its preparation phase, and we felt its consequences directly when the final text killed provisions we had built our original business model around. We know this regulation in detail. We are not neutral observers, but we are informed ones.
This guide explains what is actually required right now, what is coming later, and what the difference between EU-manufactured and Chinese-sourced packaging means for your compliance position.
What PPWR is
PPWR replaces the older Packaging and Packaging Waste Directive and upgrades it from a directive, which Member States could interpret loosely, to a regulation that applies uniformly across the EU from day one. It covers all packaging placed on the EU market, regardless of where it was manufactured. If you ship refurbished phones to consumers in Germany, France, or Finland, your packaging is in scope.
Internal transfers can also bring packaging into scope. If you use transport packaging that your company did not manufacture to move devices or parts between two of your own processing or repair sites, that packaging is considered placed on the market and PPWR applies.
The regulation runs to 2038 in terms of its full ambition. But the obligations that land on 12 August 2026 are specific, immediate, and not optional.
What is enforceable right now: August 2026
There is a lot of noise about PPWR covering recyclability grades, reuse targets, and void fill limits. Most of that is real, but most of it applies from 2028 or 2030, not today. Here is what actually lands on 12 August 2026.
The Declaration of Conformity. Each packaging type first placed on the EU market from 12 August 2026 must have a signed Declaration of Conformity backed by technical documentation. This is a standalone obligation. It is not linked to CE marking. It is not something your supplier handles on your behalf by default. First establish who the manufacturer is under PPWR. If that is your company, the Declaration and the technical documentation are your responsibility. Manufacturers must also ensure that series production remains in conformity and consider whether changes to the packaging design, its characteristics or the standards referenced require a reassessment.
What can and cannot be delegated. A third party, such as a laboratory or certification scheme, may carry out the conformity assessment on the manufacturer's behalf. An authorised representative may draft the Declaration of Conformity. But the manufacturer cannot delegate the obligation to draw up the technical documentation, and remains legally responsible for compliance. No contract can transfer that responsibility.
One Declaration can cover a complete packaging unit. A body, closure and label do not each need a separate assessment and Declaration, provided the single Declaration includes relevant information on every component. Different sizes may also share one Declaration where the size difference does not affect compliance with Articles 5 to 12.
Existing stock does not have to be destroyed, remanufactured or relabelled merely because it was produced or held in stock but not placed on the market by 12 August 2026. For that stock, the identification and manufacturer information required by Articles 15(5) and 15(6) may be supplied in an accompanying document. Packaging already placed on the market before 12 August 2026 may remain there even if it does not comply with PPWR.
There is an important limit for new production. For packaging manufactured after 12 August 2026, an accompanying document may be used only where it is not possible to put the identifier and the manufacturer's name and address on the packaging itself. This must be assessed case by case, taking account of the packaging's dimensions, shape and functional characteristics.
What the technical dossier must include
- Manufacturing drawings and conceptual design schemes
- Descriptions of materials, production processes, and intended use
- A list of harmonised standards applied during design
- Test reports or calculations supporting your recyclability and minimisation claims
Retention periods: five years unless the packaging is placed on the market as reusable, in which case the period is ten years. Traceability may be at packaging type, model or production batch level. It does not require every item or component to be marked. One component of a packaging unit is enough, and standard items such as adhesive tapes and generic bags are normally traceable by production batch.
Substance restrictions. Article 5(4) of PPWR limits the combined concentration of lead, cadmium, mercury and hexavalent chromium to 100 mg/kg in packaging or any packaging component. The Commission FAQ recommends CEN report CR 13695-1/2000 for measuring and verifying compliance. Ask your supplier for a test report or Certificate of Analysis that identifies the method used. Without adequate evidence, you cannot sign a valid Declaration of Conformity.
Article 5(1) also requires manufacturers to minimise the presence and concentration of substances of concern in packaging materials, components and emissions. That obligation applies from 12 August 2026. The FAQ says the assessment should follow Annex C of EN 13428:2004. The standard may still be used until an updated harmonised standard becomes available, but it no longer creates a presumption of conformity with the PPWR substances-of-concern rules.
The manufacturer question: why Chinese-sourced packaging is exposed
This is the part most refurb operators have not thought through.
Case 1: custom-made packaging. Where your company orders packaging made to its specifications, your company is the manufacturer under PPWR. If the packaging has no name or trademark, the decisive question is who placed the order and decided the design specifications. Custom packaging is designed around a specific product, so that power rests with the orderer. A refurb operator that specifies dimensions and materials is therefore the manufacturer, whether or not its logo appears.
As a general rule, if one branded name or trademark appears on the packaging, the owner of that name or mark is the manufacturer, regardless of who physically produces the packaging. The regulation has a narrow micro-enterprise exception where the supplier is established in the same Member State, and cases with different companies' names or marks require an assessment of who controls the packaging specifications.
Case 2: generic standardised packaging. For unbranded standardised boxes bought off the shelf, the company that physically manufactures them is normally the manufacturer. If those boxes are imported from outside the EU, the EU buyer is normally the importer under Article 18, not the manufacturer.
The importer's duties are different. The importer must confirm that the third-country manufacturer carried out the Article 38 conformity assessment and drew up the Declaration of Conformity, check that the Article 15(5) and 15(6) identification requirements are met, ensure the required documents accompany the packaging, and add its own name, registered trade name or trademark, postal address and electronic contact details to the packaging or an accompanying document. The FAQ confirms that these duties also apply to generic and unbranded imported packaging materials.
Documentation. Manufacturers outside the EU are not uniformly prepared to provide PPWR-compliant technical information. Getting the right test reports, material breakdowns and manufacturing documents from overseas suppliers is possible, but it takes time and active management. Many operators have not started.
Missing information for older packaging is not an automatic dead end. Where information for packaging manufactured before 12 August 2026 is missing or insufficient, the PPWR manufacturer must make best efforts. That means requesting it from the former supplier, asking the successor company after a takeover, merger or acquisition, or carrying out its own assessment.
Manufacturer and producer are different roles. The manufacturer carries the Declaration of Conformity and technical documentation duties. The producer is the company that first makes packaging or packaged products available on the territory of a Member State and carries EPR registration, reporting and fee obligations there. A company can be one, both or neither. Establish the manufacturer role first, using the cases above, then establish the producer role market by market.
Producer registration. EPR is not new and it is not waiting for PPWR. National packaging EPR schemes have existed for years under the previous directive, separately in each Member State. A company making packaging or packaged products available to consumers in a Member State for the first time may already owe registration and fees there today, and many cross-border sellers have never registered. PPWR harmonises the registration and reporting data, deadlines and frequency, reporting detail, producer definition and criteria for fee eco-modulation. Member States still retain wide flexibility, and the harmonised registers phase in over the coming years, so existing national duties continue meanwhile.
Selling across Germany, France, Finland and the Netherlands means four separate registrations, and in most cases registration must precede the first shipment into each market. Under Article 39(2), the Declaration of Conformity must also be drawn up in, or translated into, the languages required by each Member State where the packaging is placed or made available, so market surveillance authorities can verify it.
Marketplaces make this visible. Under Article 45, an online platform that lets consumers conclude distance contracts with producers must obtain the producer's registration details for the Member State where the consumer lives and a self-certification that the relevant packaging EPR obligations are met before allowing that producer to use the platform. The platform must make best efforts to assess whether the information is complete and reliable. For refurb operators selling through marketplaces, this is a practical enforcement route that does not depend on a regulator taking an interest first.
There is no general micro-enterprise exemption from producer registration. Producers making less than 10 tonnes available in a Member State in a calendar year have lighter reporting, and Member States may set lower administrative fees for smaller producers, but registration still stands. A separate narrow rule applies where the company that has packaging designed or manufactured under its own name or trademark is a micro-enterprise and its packaging supplier is established in the same Member State. The supplier is then treated as the manufacturer. Whether it is also the producer still depends on the producer definition and the Member State in which the packaging is first made available.
EPR cost structure. Fees are calculated on the weight of packaging made available on the territory of a Member State. A durable box bought once and used for several journeys is one unit made available; four single-use boxes are four units. That follows from the number of units purchased and first made available, and does not depend on whether the durable box is classified as reusable packaging under PPWR.
Where the customer does operate a reuse system, EPR still applies. The Commission FAQ confirms that EPR covers both single-use and reusable packaging, that the obligation stays with the producer, and that the reuse system must include procedures supporting those obligations when packaging in the system becomes waste, as Annex VI, Part A requires.
None of these problems are insurmountable. But they require your procurement team to act now, not later.
Designed for reuse is not the same as placed on the market as reusable
Most operators assume that the classification travels with the packaging. It does not. Article 11 sets out when packaging is considered reusable. The first condition is that it has been conceived, designed and placed on the market with the objective of being reused multiple times. Design is only one part of that test.
The system is the other half. Article 26 requires the economic operator that first makes reusable packaging available in a Member State to ensure that a compliant reuse system is in place there. Article 27 requires economic operators that use reusable packaging to participate in one or more reuse systems and ensure those systems comply with Annex VI, Part A. RePack supplies packaging designed for reuse. It does not operate a reuse system. The customer decides whether to put that system behind the packaging and carries the operating duties if it does.
The same physical packaging can therefore be treated differently in two customers' hands. One customer may use it within a collection, reconditioning and redistribution system and place it on the market with the objective of repeated use. Another may buy the same design and use it once, without any reuse system. The second case does not become reusable packaging merely because the supplier designed it to last.
That classification changes the compliance work. Packaging placed on the market as reusable must meet Article 11, be supported by the Article 26 and Article 27 system arrangements in Annex VI, Part A, and, when Article 12(2) applies, carry the reusable packaging label and digital data carrier. The system must support rotation counting and reporting unless a specific derogation applies. Technical documentation and the Declaration must be retained for ten years rather than five.
The evidence also splits. The Commission FAQ says the manufacturer must demonstrate in the technical documentation, at the time of placing the packaging on the market, that both the packaging design and the related reuse system allow the minimum number of rotations to be met. RePack can supply the design-side evidence. Only the customer or other operator running the system can supply the system evidence, including collection, reconditioning, redistribution and rotation data.
Treat supplier claims with the same distinction. Reusability is a packaging property regulated by PPWR, so Article 14 applies to environmental claims about it. A supplier can accurately describe the design function as designed for reuse where it can substantiate that design and does not present it as proof of the full regulatory classification. Claiming that packaging is reusable, or implying that a reuse system exists when none does, is a different claim and needs evidence for the complete regulatory position.
Article 14 allows claims about packaging properties regulated by PPWR only where they concern performance exceeding the applicable minimum requirements and specify whether the claim relates to the packaging unit, part of it or all packaging placed on the market by the operator. Claims outside PPWR's scope also need to be assessed under consumer law, including the changes made by the Empowering Consumers Directive (EU) 2024/825.
Single-use versus durable: the PPWR scorecard
How the two packaging approaches compare across the obligations this guide covers.
| Dimension | Single-use or custom OEM packaging | Durable, designed for reuse, EU mono-material, supplier-documented |
|---|---|---|
| EPR units for four journeys | Four boxes purchased and made available | One durable box purchased once and used four times, regardless of reusable classification |
| Recyclability readiness for 2030 or later | Multi-material or hard-to-separate packaging is at higher risk under the coming grades | Mono-material is better positioned, though the grading methodology is still pending |
| Digital carrier for packaging placed as reusable | No Article 12(2) duty unless the operator places it as reusable within a reuse system | Carrier already fitted; system and duty sit with the operator. Operator-less open-loop systems are exempt |
| Reuse system responsibility | The operator using the packaging carries it if the packaging is placed as reusable | The operator using the packaging carries it. RePack supplies the design, not the system |
| Technical documentation workload | The manufacturer may need to assemble design, material and test evidence from several suppliers | RePack supplies the design-side dossier; the operator adds reuse-system evidence where applicable |
| Supply chain and manufacturer responsibility | For custom packaging, the orderer that decides the design specifications is the manufacturer under PPWR | An EU-manufactured, regulation-aware supplier gives a shorter, more legible documentation chain |
What happens if you do not comply
Non-compliant packaging will not automatically be banned. Under Article 62, a Member State must first require the operator to end the non-compliance. That means a warning and a reasonable opportunity to take corrective action. Prohibition, recall or withdrawal follow only if the non-compliance persists.
The Commission directs market surveillance authorities to support responsible operators rather than take a sanction-oriented approach. That support may include awareness-raising, requests for information and requests for corrective action with a reasonable timeline.
There is no routine notification step. Manufacturers do not have to notify competent authorities merely because packaging is placed on their territory. Authorities make contact when they carry out a check. Notification is required only when a manufacturer or distributor becomes aware that packaging it placed on the market is non-compliant.
The more immediate risk is commercial. The regulator will warn you first, your customers will not. B2B partners, marketplaces and enterprise buyers are already asking for Declarations of Conformity as part of procurement qualification. If you cannot produce one when asked, the result may be a lost contract, a delisted product or a paused shipment. For refurb operators selling through third-party platforms or retail partnerships, that is a more immediate risk than formal enforcement.
What is coming next: 2028 onwards
Harmonised sorting labels
From 12 August 2028, or 24 months after the Article 12(6) or 12(7) implementing acts enter into force, whichever is later, packaging must carry a physical label with easily understandable pictograms indicating its material composition to facilitate consumer waste sorting. Those acts were due by 12 August 2026 and had not been adopted when the August FAQ was published, so the 24-month clock had not started. Operators may voluntarily add a QR code for further sorting details, but the core requirement is the physical pictogram label. Article 12(12) allows packaging manufactured in the EU or imported before the applicable deadline to be made available for up to three years after the labelling requirement enters into force. If you are designing new packaging now, leave space for the label.
Labels and data carriers for reusable packaging
Reusable packaging placed on the market from 12 February 2029, or 30 months after the Article 12(6) implementing act enters into force, whichever is later, must carry a label stating that it is reusable. Information on the reuse system and collection points must be available through a QR code or other standardised, open digital data carrier that supports tracking and the calculation of trips and rotations. Reusable sales packaging must also be clearly distinguished from single-use packaging at the point of sale. Article 12(3) exempts open-loop systems without a system operator from the label and data carrier, and Annex VI separately exempts them from rotation reporting. Article 12(12) allows packaging manufactured in the EU or imported before the applicable deadline to be made available for up to three years after the requirement enters into force. This item applies only where packaging is placed on the market as reusable, as explained above.
Recyclability grades A to C
The binding recyclability performance criteria apply from 1 January 2030 or two years after the design-for-recycling delegated act enters into force, whichever is later. That act is due by 1 January 2028. Packaging will need a performance grade of A, B or C to be placed on the EU market. Multi-material packaging that combines laminated board, plastic film inserts and adhesives may be harder to qualify than mono-material packaging or components that separate easily, but the detailed criteria are still pending. Packaging placed on the market before the applicable date may remain there. This is assessed for each packaging unit, not once for an entire design.
Packaging minimisation
Article 10(1) and (2) apply from 1 January 2030. Packaging must be reduced in weight and volume to the minimum necessary to ensure its functionality. Until the end of 2029, the essential requirements from the previous directive continue to apply.
Empty space in transport and e-commerce packaging
For grouped, transport and e-commerce packaging, empty space must not exceed 50% of the total internal volume. This applies from 1 January 2030 or three years after the Article 24(2) implementing act enters into force, whichever is later. That act establishes the calculation methodology and is due by 12 February 2028. Space filled by bubble wrap, paper cuttings, foam fillers and similar materials counts as empty space.
Digital marking for chemicals and the DPP
The direction is clear, but the detail is not. ECHA is still studying which substances of concern in packaging are relevant, and there is no definitive list. The Commission will develop the implementing act for the digital-labelling methodology after that input. Consumer electronics are also expected to require a Digital Product Passport under the Ecodesign for Sustainable Products Regulation. Where both regimes require digital information, the same data carrier may be used. Operators should leave room for digital integration without treating the substances list or marking method as settled.
Reuse targets
Article 29(4)(d) exempts cardboard boxes, including corrugated cardboard boxes, from the Article 29 reuse targets. The exemption list must be read strictly and is limitative in material, format and use. It covers boxes only and does not extend to interlayers, although the FAQ says interlayers are not among the formats listed in Article 29(1) and are therefore not subject to those targets in the first place. An exemption from the targets is not an exemption from the wider reuse rules. As explained above, Article 11 and the Article 26 and Article 27 system duties apply to the relevant operators only where packaging is placed on the market as reusable. Article 11 has applied since 11 February 2025. The Commission guidance says reusable packaging placed on the market after that date had to comply, but competent authorities could check compliance under Article 11 and other provisions only after 12 August 2026. The minimum number of rotations is not yet fixed and awaits the act under Article 11(2), due by 12 February 2027.
What EU-manufactured mono-material packaging means
The clearest path through PPWR compliance is packaging designed with the regulation in mind: EU-manufactured, built from a single recyclable material, with a supplier who can provide the complete technical dossier.
EU-manufactured packaging comes with a shorter and more legible supply chain. The supplier is subject to EU regulations directly. Material certifications, heavy metal reports, and harmonised standard documentation are standard outputs from compliant EU manufacturers.
Mono-material packaging, built from paper without plastic film inserts, laminates, or mixed adhesives, is well positioned for the 2030 recyclability grades. It does not guarantee an A or B grade, because the detailed methodology has not yet been finalised, but it avoids the multi-material complexity that is most likely to score poorly.
For refurb tech operators specifically, durability matters beyond the regulatory classification. A box purchased once and used for several journeys is one unit made available for EPR purposes, while four single-use boxes are four units. The economics improve with each additional use whether or not the operator places the durable packaging on the market as reusable under PPWR.
Where to start
The operators who will find August 2026 manageable are the ones who have already been talking to their suppliers. The ones who will find it stressful are the ones who assumed their supplier was handling it.
Three actions that matter right now
- Establish who is the PPWR manufacturer for each packaging type. If your supplier is the manufacturer, request its signed Declaration and supporting documents. If your company is the manufacturer, request the Article 16 information from the supplier and compile your own technical documentation and Declaration.
- Check whether you are registered, or need to register, for EPR in each EU Member State where you sell. If you are selling in Germany, France, Finland and the Netherlands, that is four separate registrations.
- Audit both the Article 5(4) heavy metals limit and the Article 5(1) minimisation of substances of concern. Ask for evidence using CR 13695-1/2000 for heavy metals and Annex C of EN 13428:2004 for the minimisation assessment. Commission an independent assessment if the evidence is not available.
A note on RePack Vie
RePack Vie is EU-manufactured and built from materials that are straightforward to certify under PPWR.
The tray component is made from a starch and cellulose compound, over 80% bio-based carbon content, derived entirely from plant-based sources. It is recyclable with paper, with a validated 99% fibre recovery rate, and the fibres it adds to the paper stream improve the quality of the recycled paper produced. Heavy metal content is well below PPWR Article 5 limits. The fibres are FSC certified. The carton sleeve is a standard mono-material paperboard. All components are designed for easy disassembly, supporting separation for recycling at end of life.
RePack Vie is designed for reuse and meets the design-side criteria in Article 11. RePack supplies the material, design and test evidence that customers need for that part of their technical documentation.
RePack does not operate a reuse system. A customer that places RePack Vie on the market as reusable must ensure that its own system meets Article 26, Article 27 and Annex VI, Part A, and must count its own rotations. The customer supplies the system-side evidence that RePack cannot supply.
RePack Vie already carries a machine-readable QR code. If a customer places it on the market as reusable, the code is the digital data carrier that its Article 12(2) duty will require, so it does not need to be retrofitted before 12 February 2029 or the later conditional date. This does not mean RePack is meeting the customer's obligation. An open-loop system without a system operator is exempt from the reusable packaging label and data carrier, and from rotation reporting under Annex VI.
REACH Annex IV lists starch and cellulose pulp as substances exempt from registration under Article 2(7)(a). That exemption is substance-specific and should not be read as a blanket exclusion for every ingredient in a cellulose premix.
We provide customers with the design-side documentation for their Declaration of Conformity: material composition data, manufacturing specifications and test reports. Where the customer is the PPWR manufacturer, it remains responsible for assembling the complete technical documentation and Declaration.
A customer that does not operate a reuse system is not placing RePack Vie on the market as reusable packaging. The Article 11 reusable classification, Article 12(2) labelling and Article 26 and Article 27 system duties do not arise, and the technical documentation retention period is five years rather than ten.
The EPR benefit has a separate basis. A durable RePack Vie box bought once and used for four journeys is one unit made available; four single-use boxes are four. That remains true whether or not the customer operates a reuse system and the packaging is classified as reusable under PPWR.
If you want to understand what PPWR compliance looks like in practice for your current packaging setup, we are happy to work through it with you.
Ask your packaging supplier these questions
Article 16 requires suppliers to give the manufacturer all information and documentation necessary to demonstrate conformity, including relevant technical documentation. The Commission FAQ confirms that a supplier cannot refuse. This right belongs to the manufacturer as defined by PPWR, so establish first whether your company holds that role.
Declaration of Conformity
- Can you provide a signed Declaration of Conformity for each packaging type you supply to us?
- Is the Declaration backed by a complete technical dossier, including manufacturing drawings, material descriptions, and harmonised standard references?
- Who is listed as the manufacturer on the Declaration: your company or ours?
Substance compliance
- Can you provide a Certificate of Analysis confirming heavy metal levels (lead, cadmium, mercury, hexavalent chromium) are below 100 mg/kg for each packaging component?
- Which CEN or EN method was used to verify the heavy metals limit? Was it CEN report CR 13695-1/2000?
- Can you confirm the Article 5(1) minimisation assessment and the method used? Does it follow Annex C of EN 13428:2004?
- Has the packaging been tested for PFAS content? (Required for food-contact packaging; good practice for all packaging.)
Material documentation
- Can you provide full material composition data, including any coatings, adhesives, inks, or lamination layers?
- Are your fibre or material inputs traceable to certified sources (FSC or equivalent)?
- At what level is the packaging traceable: item, model or production batch?
- In which languages can you supply supporting documentation?
Recyclability
- How are you preparing to assess the packaging against the PPWR recyclability criteria once the design-for-recycling delegated act is in force?
- Is the packaging mono-material, or does it combine multiple material types that require separation before recycling?
- Are all components easy to disassemble for separate recycling streams?
Digital data carrier for packaging placed as reusable
- Does the packaging currently carry a machine-readable code (QR or datamatrix) to track its rotations?
- If we will place it on the market as reusable, is there a plan to add the required label and digital data carrier by 12 February 2029 or the later conditional date?
- If an open-loop reuse system has no system operator, can you document why the Article 12(3) derogation applies?
Reusable packaging (if applicable)
- If you describe this packaging as reusable, which active collection, reconditioning and redistribution system does it circulate in, and who operates that system?
- Can you provide documentation of the system for PPWR compliance purposes?
- Can you supply the design-side evidence for Article 11 that we need in our technical documentation, and which parts must we produce ourselves?
If your supplier cannot answer these questions clearly and in writing, you have a compliance gap to close.
References
Packaging and Packaging Waste Regulation (PPWR)
Other relevant regulations
This article reflects Regulation (EU) 2025/40 and the European Commission's PPWR Frequently Asked Questions, 2nd edition, August 2026. The regulation includes delegated and implementing acts that are still being developed. Operators should verify current requirements with their legal and compliance advisers. RePack is not a legal services provider.